Balaji Fiber Product –
A Journey of Sustainable Packaging
Established in 2018, Balaji began its journey with a clear mission: to create eco-friendly and efficient packaging solutions using moulded pulp technology. Starting in a modest facility, the company initially focused on producing egg trays and apple trays, catering to the needs of local farmers, poultry businesses, and fruit growers. These trays, made from recycled paper, were a sustainable alternative to plastic packaging, aligning with the growing global demand for biodegradable products.
With a commitment to quality, innovation, and environmental responsibility, Balaji quickly gained recognition for its durable and cost-effective packaging. The company’s consistent growth was fueled by strong customer relationships and an unwavering focus on sustainable manufacturing practices.
2018...
2022...
In 2022, seeing the rising demand for eco-conscious solutions in the industrial sector, Balaji Fiber Product expanded its capabilities by launching a dedicated industrial moulded pulp packaging unit. This new venture marked a significant step forward, enabling the company to serve a broader range of industries, including electronics, automotive, and consumer goods. The industrial unit introduced custom-designed packaging products that provided shock absorption, space efficiency, and reduced environmental impact—crucial features for modern logistics and shipping.
Today, Balaji Fiber Product stands as a trusted name in the pulp packaging industry, known for combining traditional values with innovative technologies. The company continues to lead the way toward a greener future with Customer Satisfaction.
OUR PROCESS
Raw Material Preparation
1
2
Pulping and Refining
3
Forming
Use recycle paper, waste newspaper, cardboard, or kraft paper.
Pulp is created by mixing paper with water in a hydrapulper.
The pulp is cleaned and refined to a smooth consistency.
Additives (if needed) are added for strength, water resistance, or colour.
The pulp is transferred to forming machines.
Vacuum suction draws the pulp onto a mesh mould shaped like the final product (tray, box, etc.).
Water drains, leaving behind a wet pulp shape.
4
Finishing (Hot-Press)
The wet moulded pulp is pressed to remove extra water and improve strength & surface finish.
Hot press is used for industrial packaging to give smooth, rigid surface.
5
Drying
Items are dried using ovens, hot air, or sunlight depending on setup.
Ensures final product is moisture-free and durable.
6
Packaging & Dispatch
Finished pulp products are stacked, packed, and dispatched to customers..
